With its technological innovation and precise positioning capabilities, the Toyo Linear Module Series (a core product under Toyo Robot) has established significant advantages in the field of industrial automation. The following analysis is conducted from six key dimensions:
Toyo linear modules take micron-level precision as their core competitiveness. The repeat positioning accuracy of ball screw modules can reach ±0.003mm, while linear motor modules further achieve a breakthrough of ±0.002mm, far exceeding the industry average. For instance, the GTH Series inline ball screw modules, featuring ground guide rails and an integrally formed steel structure, control the linearity of travel height within ±0.02mm and enhance rigidity to reduce vibration. In semiconductor wafer inspection scenarios, this level of precision ensures accurate identification of nanoscale defects.
The linear motors adopt high-density coils and THK silent guide rails. Even during high-speed operation (up to 2000mm/s), they maintain a low speed fluctuation of only 0.3%. Meanwhile, the serrated heat dissipation structure reduces the mover temperature by 1.5%, ensuring long-term stable operation.
Toyo modules offer multi-level protection solutions for harsh industrial environments:
Cleanroom Compatibility: The ECB Series cleanroom modules can meet Class 10 cleanliness standards. They use stainless steel belts for dust and splash protection, making them suitable for high-cleanliness scenarios such as semiconductor packaging and medical equipment.
Corrosion Resistance Design: In acid-alkaline environments like lithium battery slurry coating, the module surface undergoes special treatment to resist chemical corrosion.
Long-Lifespan Structure: Ball screw modules come standard with external oil nozzles, extending the maintenance cycle by 3 times; linear motors reduce wear through a sealed structure, increasing their lifespan by 50% compared to traditional solutions.
Toyo modules adopt a highly standardized building-block architecture, supporting rapid combination and expansion:
Multi-Axis Interconnection: Single-axis modules can be freely combined into X-Y-Z three-axis or gantry structures. For example, in LCD glass gluing equipment, two synchronized X-axis modules paired with a Y-axis slide achieve large-area uniform gluing.
Motor Compatibility: They are compatible with mainstream servo motors from brands such as Mitsubishi and Panasonic, and offer 9 installation direction options (including direct connection, left-fold, and down-fold) to adapt to complex spatial layouts.
Customization Services: For special needs (e.g., ultra-long stroke, explosion-proof environments), non-standard solutions such as magnetic levitation drives and carbon fiber materials can be provided.
The new-generation modules integrate advanced control technologies, significantly reducing system complexity:
Built-in Sensors: Linear motor modules come standard with optical scale encoders, and can be optionally equipped with Hall sensors and temperature monitoring functions to provide real-time feedback on operating status.
Energy-Saving Optimization: Through dynamic load matching algorithms, the energy consumption of ball screw modules is reduced by 20% compared to traditional solutions; linear motors automatically enter sleep mode during standby.
Rapid Commissioning: The 3D selection software provides SW/UG model libraries, allowing users to complete mechanism design within 2 hours, saving 70% of the time compared to traditional processes.
Toyo modules strike a balance between performance and cost:
Cost Advantage: Linear motor modules use extruded aluminum bodies and localized manufacturing processes, costing 30% less than similar Japanese products while extending their lifespan to 50,000 hours.
Easy-Maintenance Design: Modules adopt modular components; key parts (such as ball screws and guide rails) can be replaced within 30 minutes, reducing maintenance costs by 50%.
Standardized Interfaces: Unified electrical interfaces and communication protocols (e.g., EtherCAT, Modbus) reduce the integration difficulty of multi-brand equipment.
Toyo modules have deeply penetrated the high-end manufacturing field and accumulated numerous successful cases:
Semiconductor Industry: In lithography machines, linear motor-driven worktables achieve nanoscale positioning, supporting process technologies below 7nm; in wafer inspection equipment, multi-axis module combinations complete defect scanning with ±1μm precision.
New Energy Industry: In lithium battery pole piece coating equipment, ball screw modules control the slurry thickness with ±0.01mm repeat accuracy, improving battery consistency.
3C Electronics Industry: In the mobile phone screen lamination process, linear motor modules achieve ±0.005mm alignment accuracy at a speed of 500mm/s, with a yield rate of 99.8%.
Through three core advantages—precision breakthroughs, environmental adaptability, and intelligent integration—the Toyo Linear Module Series continues to lead the upgrading of industrial automation. Whether in high-precision semiconductor production lines or high-speed 3C assembly lines, its products deliver stable and reliable performance, helping customers improve production efficiency and reduce operating costs, and have become one of the preferred solutions for the global manufacturing industry's automation transformation.
